Failure Analysis of Rubber-Cord Couplings of ER2 Series Electric Trains
22nd International Scientific Conference "Engineering for Rural Development": Proceedings. Vol.22 2023
Dmitrijs Gorbačovs, Pāvels Gavrilovs, Jānis Eiduks, Guntis Strautmanis

The article analyzes the statistics of rubber-cord coupling failures during 2015 till 2022. The analysis of failures shows that prevailing cases are rupture of the rubber-cord coupling side surface. It should be noted that the cost of eliminating the consequences of a rubber-cord coupling rupture is on average 575.21 EUR for one unscheduled repair. To study the possible reasons of the rubber-cord coupling rupture, the couplings removed from the motor cars after unscheduled repairs were taken. In the process of research, the warming temperature of the rubber-cord coupling, hardness at various temperatures and forces acting on the rubber-cord coupling during operation, i.e. the operational conditions of the rubber-cord coupling were determined. The purpose of these studies is to determine the possible causes of the rubber-cord coupling side surface. The research process of rubber-cord couplings consisted of four stages. 1. Determination of the geometric dimensions of the coupling and comparison of the obtained data with the data of ISO 14691:2008. 2. Theoretical determination (calculations) of: torque, centrifugal force, shear stress and radial load acting on the coupling. 3. Determination of hardness on the Shore A scale depending on the temperature of the rubber-cord coupling in three temperature ranges t = -20 ºC; 0 ºC; + 22 ºC; + 60 ºC in the RTU laboratory. Comparison of the obtained data with the data of ISO 14691:2008. 4. Drawing the main conclusions about the possible causes of rupture of the rubber-cord coupling. The purpose of these studies is to determine the possible causes of the rubber-cord coupling side surface. The forces and stresses acting in the zones of damage to rubber-cord couplings are determined. According to the results of calculations, the values of the forces Рс; Рс1 and stresses τk caused by the torque Ma acting on the rubber-cord coupling in the destruction zones and the values of forces and stresses capable of causing the destruction of rubber-cord couplings are determined. In the article hardness of the rubber-cord coupling was also studied at various temperature conditions.


Keywords
Traction gear, rubber, force, stresses, Shore A, temperature, hardness.
DOI
10.22616/ERDev.2023.22.TF067
Hyperlink
https://www.tf.lbtu.lv/conference/proceedings2023/Papers/TF067.pdf

Gorbačovs, D., Gavrilovs, P., Eiduks, J., Strautmanis, G. Failure Analysis of Rubber-Cord Couplings of ER2 Series Electric Trains. In: 22nd International Scientific Conference "Engineering for Rural Development": Proceedings. Vol.22, Latvia, Jelgava, 24-26 May, 2023. Jelgava: Latvia University of Life Sciences and Technologies, 2023, pp.313-320. ISSN 1691-5976. Available from: doi:10.22616/ERDev.2023.22.TF067

Publication language
English (en)
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