Design Optimization for the Weight Reduction of 2-Cylinder Reciprocating Compressor Crankshaft
Archive of Mechanical Engineering 2021
Ali Arshad, Pengbo Cong, Adham Ahmed Awad Elsayed Elmenshawy, Ilmārs Blumbergs

This study aims to optimize the 2-cylinder in-line reciprocating compressor crankshaft. As the crankshaft is considered the “bulkiest” component of the recip- rocating compressor, its weight reduction is the focus of current research for improved performance and lower cost. Therefore, achieving a lightweight crankshaft without compromising the mechanical properties is the core objective of this study. Computa- tional analysis for the crankshaft design optimization was performed in the following steps: kinematic analysis, static analysis, fatigue analysis, topology analysis, and dy- namic modal analysis. Material retention by employing topology optimization resulted in a significant amount of weight reduction. A weight reduction of approximately 13% of the original crankshaft was achieved. At the same time, design optimization results demonstrate improvement in the mechanical properties due to better stress concen- tration and distribution on the crankshaft. In addition, material retention would also contribute to the material cost reduction of the crankshaft. The exact 3D model of the optimized crankshaft with complete design features is the main outcome of this research. The optimization and stress analysis methodology developed in this study can be used in broader fields such as reciprocating compressors/engines, structures, piping, and aerospace industries.


Atslēgas vārdi
reciprocating compressor, crankshaft optimization, weight reduction, topology optimization, stress distribution, crank web, lightweight crankshaft design, crack modeling, static structural analysis, modal analysis.
DOI
10.24425/ame.2021.139311
Hipersaite
https://journals.pan.pl/dlibra/show-content?id=121182

Arshad, A., Cong, P., Elmenshawy, A., Blumbergs, I. Design Optimization for the Weight Reduction of 2-Cylinder Reciprocating Compressor Crankshaft. Archive of Mechanical Engineering, 2021, Vol. 68, No. 4, 449.-471.lpp. ISSN 0004-0738. e-ISSN 2300-1895. Pieejams: doi:10.24425/ame.2021.139311

Publikācijas valoda
English (en)
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