Modelling the Evolution of Casting Defect Closure by Radial Shear Rolling
Journal of Chemical Technology and Metallurgy 2024
Fedor Popov, Nikita Lutchenko, Alexandr Panichkin, Sergey Lezhnev, Leonīds Vinogradovs, Alexandr Arbuz

This paper studies the behavior of a transverse through defect in an ingot during complex vortex flow of metal deformed by the radial shift rolling (RSR) method. The aim of the work was to investigate the applicability of the RSR method for the deformation treatment of oxide-dispersed strengthened steel (ODS-steel) ingots into a final semifinished product. Vortex flow of metal promotes dispersion of alloying solid oxides and refinement of steel structure. However, the question of development or closure of possible casting defects of ODS-steel ingot remains open. For this purpose, an ODS-steel ingot with a through-hole modelling the defect was rolled according to the assumed process scheme. Also, to visualize the evolution of the defect in more detail during the rolling process, a simulation of the same defect development in an aluminum bar has been performed in 2 mm steps. The results of both rolls showed good correlation. Based on many cross-sections of the experimental bars, detailed 3D models of the defect evolution were built. An average reduction of 50 % in defect volume was found. Welding of the outer areas occurs immediately, but the central areas remain unclosed, stretching proportionally with the drawing of the rod during rolling. For this reason, RSR cannot be used with large cavity defects in the axial zone, but this method is guaranteed to weld surface defects even at low reductions.


Atslēgas vārdi
3D modelling | aluminum rod | defect evolution | ODS steel | rolling | RSR
DOI
10.59957/jctm.v59.i1.2024.23
Hipersaite
https://j.uctm.edu/index.php/JCTM/article/view/198

Popov, F., Lutchenko, N., Panichkin, A., Lezhnev, S., Vinogradovs, L., Arbuz, A. Modelling the Evolution of Casting Defect Closure by Radial Shear Rolling. Journal of Chemical Technology and Metallurgy, 2024, Vol. 59, No. 1, 197.-206.lpp. ISSN 1314-7471. e-ISSN 1314-7978. Pieejams: doi:10.59957/jctm.v59.i1.2024.23

Publikācijas valoda
English (en)
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