Oil Spray Cooling with Hairpin Windings in High- Performance Electric Vehicle Motors
2021 28th International Workshop on Electric Drives: Improving Reliability of Electric Drives (IWED 2021) 2021
Payam Shams Ghahfarokhi, Andrejs Podgornovs, Ants Kallase, Toomas Vaimann, Anouar Belahcen, A.J.M. Cardoso

his paper presents a survey about implementing hairpin winding with an oil spray cooling system on the new generation of electrical vehicle (EV) motors as an option to produce high power density, high efficiency, costeffectiveness, lightweight, reliable EV motors. It provides the advantages and drawbacks of this rectangular winding compared to random winding and considers the hairpin winding production aspects. According to the high AC losses of this configuration, the paper considers two conventional approaches for calculating these losses with their advantages and drawback. Then it proposes the novel hybrid FEA method for calculating the AC copper losses to overcome the weaknesses of analytical and numerical methods. Finally, it provides a holistic view related to the oil spray cooling of the electrical machine and points


Atslēgas vārdi
electrical motors, electric vehicle, hairpin winding, spray cooling, thermal management
DOI
10.1109/IWED52055.2021.9376390
Hipersaite
https://ieeexplore.ieee.org/document/9376390

Shams Ghahfarokhi, P., Podgornovs, A., Kallase, A., Vaimann, T., Belahcen, A., Cardoso, A. Oil Spray Cooling with Hairpin Windings in High- Performance Electric Vehicle Motors. No: 2021 28th International Workshop on Electric Drives: Improving Reliability of Electric Drives (IWED 2021), Krievija, Moscow, 27.-29. janvāris, 2021. Piscataway: IEEE, 2021, 45.-49.lpp. ISBN 978-1-6654-4760-7. e-ISBN 978-1-6654-1456-2. Pieejams: doi:10.1109/IWED52055.2021.9376390

Publikācijas valoda
English (en)
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